
Here is the final product which is still missing an elastic on the open side which will help keep the lid closed.
To start out you need to select a piece of decorative paper and matching book cloth.
The first step is to make the box using book board. I cut my base to measure 3 x 7 1/2 inches (or 7.5 x 19cm) and my side pieces to measure 7 1/2 x 1 1/4 inches (19x3cm) and 2 7/8 x 1 1/4 inches (19.6 x 3 cm). The second set of side pieces needs to be a bit (two board widths to be precise) shorter as it will be glued in between the larger ones.
After the box is glued together, it will be covered with a piece of book cloth. The piece needs to be the size of you box bottom plus the height, the width, the height of the side piece plus 1/2 inch. Used a paper strip to measure the proper size of the side piece. Once your piece is cut, glue down the bottom of the box in the centre of your book cloth piece. Next cut the cloth at the corners by keeping the pieces at the short sides straight whereas you remove a triangular section from the section on the longer sides. Glue the long sides first (outside, inside and then bottom) you will need to carefully snip the fabric at the corners to be able to fold it over. When done, fold over the pieces on the short side.
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| Completed box |
The last step is to cover the bottom with a piece of decorative paper. To adjust the uneven bottom you might want to consider to do some infill by adding a strip of paper that is the size of the exposed book board. When it is dry, glue a piece of your decorative paper over the bottom. It will be about 3/16 of an inch narrower than your bottom piece (you need to adjust for the board widths and the thickness of your cloth).
Now that the box is complete, it is time for the cover piece. It requires three pieces of book board in total, a bottom, a top and a spine. I cut my bottom and top pieces a 1/4 inch longer and wider. The height of the spine corresponds with the length of the other two pieces but the width should be measured against the height of the box. Place the pieces on a piece of your book cloth that gives you 1/2 inch turn-ins. Leave a gap of about 3/16 of an inch (two board width) or 5mm between the boards to give the box a hinge.The cloth should only cover about 3/4 of an inch of the top piece. The remainder will be covered by another piece of the decorative paper, again with 1/2 inch turn-ins. This piece should minimally overlap the book cloth.
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| Inside all covered |
On the inside, a piece of book cloth is needed to cover the inside of the top, the spine and a small part of the bottom piece. It should be cut marginally smaller than the height of the cover to expose a small section of the decorative paper.
Lastly, you need to glue the box to the uncovered bottom piece. It is important to place the box properly into the cover piece before letting it dry.
Materials List:
Book cloth
Matching decorative paper
Elastic
Two small grommets
Glue (I used a mix of PVA and paste but straight PVA to glue down the box)
General tools to measure and cut






